Engineering Materials and Metallurgy

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Publication Date Mon Oct 01 00:00:00 UTC 2018 Available in all formats

Publisher: Vijay Nicole Imprints Private Limited

ISBN: 9789394524286

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ISBN: 9788182095540 Price: INR 325.00

Description

Table of contents

Biographical note

This best-selling textbook, now in its fourth edition, revised to address the requirements of latest Anna University regulations, continues to provide a thorough understanding of structure and properties of engineering materials.

Cover
About the Author
Title Page
Copyright Page
Dedication
Contents
Preface
THE FUNDAMENTALS
- Chapter 1 Introduction
  - What is Material
  - Engineering Materials
    - Metallic Materials
    - Non-metallic Materials
    - Composites
  - History of Materials
  - Materials and Engineering
  - Branches of Metallurgy
  - Review Questions
- Chapter 2 Structure of Materials
  - Atomic Structure
    - Electronic Structure of the Atom
    - Atomic Bonding
    - Bonding and Properties
  - Structure of Solids
    - Crystal Structure
    - Metallic Crystal Structures
    - Directions and Planes in an Unit Cell
  - Crystallisation of Pure Metals
    - Nuclei Formation
    - Crystal Growth
  - Grain Size
  - Crystal Defects
    - Point Defects
    - Line Defects
    - Planar Defects
  - Microstructure
  - Review Questions
PART I ALLOYS AND PHASE DIAGRAMS
- Chapter 3 Alloys and Phase Diagrams
  - Classification of Alloys
    - Solid Solutions
    - Intermediate Phases or Compounds
  - Phase Diagrams
    - Phase Rule
    - Binary Alloy Phase Diagrams
  - Isomorphous System
    - Chemical Composition of Phases
    - Amount of Each Phase (Lever Rule)
    - Equilibrium Cooling
    - Non-equilibrium Cooling
  - Eutectic System—I Type
    - Cooling of Alloy 1 (60Bi–40Cd)—Eutectic
    - Cooling of Alloy 2 (80Bi–20Cd)—Hypoeutectic
    - Cooling of Alloy 3 (20Bi–80Cd)—Hypereutectic
  - Eutectic System—II Type
    - Cooling of Alloy 1 (98Pb–2Sn)
    - Cooling of Alloy 2 (38Pb–62Sn)—Eutectic
    - Cooling of Alloy 3 (60Pb–40Sn)
    - Cooling of Alloy 4 (90Pb–10Sn)
  - Peritectic System
    - Cooling of Alloy 1 (46Ag–54Pt)
    - Cooling of Alloy 2 (60Ag–40Pt)
  - Solid State Reactions
    - Eutectoid Reaction
    - Peritectoid Reaction
  - Solved Problems
  - Review Questions
- Chapter 4 Iron-Iron Carbide Equilibrium Diagram and Plain Carbon Steels
  - Allotropy of Iron
  - The Iron-Iron Carbide Diagram
  - Plain Carbon Steels
    - Slow Cooling of Plain Carbon Steels
    - Critical Temperatures
    - Properties and Uses of Plain Carbon Steels
  - Solved Problems
  - Review Questions
PART II HEAT TREATMENT
- Chapter 5 Heat Treatment of Steels
  - Heat Treatment
  - Isothermal Transformation
  - TTT Diagram
    - Transformation Mechanisms
    - Cooling Curves and the IT Diagrams
  - CCT Diagram
  - Heat Treatment Processes for Steels
  - Annealing
    - Full Annealing
    - Spheroidising Annealing
    - Stress Relief Annealing
    - Recrystallisation Annealing
  - Normalising
    - Normalising Versus Annealing
  - Hardening
    - Mechanism of Heat Removal During Quenching
    - Factors Affecting Hardening Process
  - Tempering
  - Austempering or Isothermal Quenching
  - Martempering or Marquenching
  - Hardenability
    - Jominy End Quench Test
    - Representation of Hardenability Data
    - Use of Hardenability Data
  - Surface and Selective Hardening
  - Carburising
    - Methods of Carburising
    - Heat Treatment after Carburising
  - Carbonitriding
  - Cyaniding
  - Nitriding
  - Vacuum and Plasma Surface Hardening
    - Vacuum Surface Hardening
    - Plasma Surface Hardening
  - Flame Hardening
  - Induction Hardening
  - Solved Problems
  - Review Questions
PART III FERROUS AND NON-FERROUS ALLOYS
- Chapter 6 Alloy Steels
  - Purpose of Alloying
  - General Effects of Alloying Elements
  - Classification of Alloy Steels
  - Structural Grade Alloy Steels
    - Nickel Steels
    - Chromium Steels
    - Nickel-Chromium Steels
    - Manganese Steels
    - Silicon Steels
    - Molybdenum Steels
    - Vanadium Steels
    - Boron Steels
    - Tungsten Steels
    - Steels with Titanium
  - Stainless Steels
    - Ferritic Stainless Steels
    - Martensitic Stainless Steels
    - Austenitic Stainless Steels
    - Precipitation Hardening (PH) Stainless Steels
    - Duplex Stainless Steels
  - Tool and Die Steels
    - Water Hardening Tool Steels
    - Shock Resisting Tool Steels
    - Cold Work Tool Steels
    - Hot Work Tool Steels
    - High Speed Steels
    - Mould Steels
    - Special Purpose Tool Steels
  - Special Alloy Steels
    - Free Machining Alloy Steels
    - Austenitic High Manganese Steels
    - High Strength Low Alloy (HSLA) Steels
    - Interstitial Free (I-F) Steels
    - Dual Phase Steels
    - Maraging Steels
  - Indian Standard Code for Designation of Steels (IS: 1762–1974)
    - Steels Designated on the Basis of Mechanical Properties
    - Steels Designated on the Basis of Chemical Properties
  - Solved Problems
  - Review Questions
- Chapter 7 Cast Irons
  - Classification of Cast Iron
  - Factors Influencing Structure of Cast Iron
    - Effect of Rate of Cooling
    - Effect of Chemical Composition
  - White Cast Iron
  - Grey Cast Iron
  - Chilled Cast Iron
  - Malleable Cast Iron
    - Malleabilisation Heat Treatment
    - Types of Malleable Cast Iron
  - Nodular Cast Iron
  - Compacted Graphite Iron
  - Alloy Cast Irons
  - Indian Standard Code for Designation of Cast Irons (IS: 4843–1968)
  - Solved Problems
  - Review Questions
- Chapter 8 Non-ferrous Alloys
  - Copper and Copper Alloys
  - Brasses
    - α-Brasses
    - α-β Brasses
    - Cast Brasses
  - Bronzes
    - Tin Bronzes
    - Aluminium Bronzes
    - Silicon Bronzes
    - Beryllium Bronzes
  - Copper-Nickel Alloys
  - Indian Standard Code for Designation of Copper Alloys (IS: 2378–1974)
  - Aluminium Alloys
  - Wrought Alloys
    - Work Hardenable Alloys
    - Heat Treatable Alloys
  - Cast Alloys
    - Aluminium-Silicon Alloys
    - Aluminium-Magnesium Alloys
    - Aluminium-Zinc Alloys
    - Aluminium-Copper Alloys
    - Complex Casting Alloys
  - Indian Standard Code for Designation of Aluminium Alloys (IS: 5052–1993)
    - Alloy Designation
    - Temper Designation
  - Magnesium Alloys
    - Cast Alloys
    - Wrought Alloys
  - Zinc Alloys
  - Nickel Alloys
    - Monel Alloys
    - Nickel-Chromium Alloys
    - Nickel-Molybdenum Alloys
    - Nickel based Super Alloys
  - Titanium Alloys
  - Lead and Tin Alloys
  - Precipitation Hardening or Age Hardening
  - Bearing Alloys
    - White Bearing Metals
    - Bearing Bronzes
    - Aluminium-Tin Bearing Alloys
    - Silver Bearings
  - Solved Problems
  - Review Questions
PART IV NON-METALLIC MATERIALs
- Chapter 9 Polymers
  - Polymerisation
  - Characteristics of Polymer Molecules
    - Molecular Weight
    - Chain Shape
    - Type of Mers
    - Chain Structure
  - Crystallinity of Polymers
  - Glass Transition
  - Additives in Polymers
  - Classification of Polymers
  - Thermoplastic Polymers
    - Commodity Thermoplastic Polymers
    - Engineering Thermoplastic Polymers
  - Thermoset Polymers
  - Elastomers
    - Types of Elastomers
  - Biodegradable Polymers
  - Solved Problems
  - Review Questions
- Chapter 10 Ceramics
  - Traditional Ceramics
    - Clay Products
    - Glasses
    - Cements
    - Refractories
  - Advanced Ceramics
    - Oxide Ceramics
    - Carbides
    - Nitrides
    - Sialon (Si3Al3O3N5)
    - Borides
    - Some Special Applications of Advanced Ceramics
  - Solved Problems
  - Review Questions
- Chapter 11 Composites
  - Definition and Classification of Composites
  - Matrix Materials
  - Reinforcements
    - Fibres
    - Whiskers and Particulates
  - Fibre Reinforced Composites
    - Fibre Reinforced Plastics (FRP)
    - Fibre Reinforced Metal Matrix Composites
    - Fibre Reinforced Ceramic Composites
    - Carbon-Carbon Composites
  - Particulate Composites
    - Particulate Reinforced Polymers
    - Particulate Reinforced Metal Composites
    - Ceramic Matrix Particulate Composites
  - Laminar Composites
    - Laminates
    - Clad Metals
    - Sandwich Structure
  - Fabrication of Polymer Matrix Composites
  - Fabrication of Metal Matrix Composites
    - Liquid Phase Processes
    - Solid Phase Processes
  - Fabrication of Ceramic Matrix Composites
  - Solved Problems
  - Review Questions
PART V MECHANICAL BEHAVIOUR OF MATERIALS
- Chapter 12 Plastic Deformation and Fracture of Materials
  - Plastic Deformation of Metals
  - Slip
    - Slip in a Perfect Lattice
    - Slip by Dislocation Movement
    - Critical Resolved Shear Stress
    - Dislocation Sources
  - Twinning
    - Difference between Slip and Twinning
  - Plastic Deformation in Polycrystalline Metals
    - Preferred Orientation and Anisotropy
  - Strengthening of Metals
    - Strain Hardening or Cold Working
    - Grain Boundary Hardening
    - Solid Solution Strengthening
    - Strengthening from Fine Particles
  - Fracture of Metals
    - Ductile Fracture
    - Brittle Fracture
    - Ductile–Brittle Transition
  - Fatigue Failure of Metals
    - Fatigue Stress Cycles
    - Mechanism of Fatigue Failure
    - Fracture Appearance
    - Factors Affecting Fatigue Strength
    - Methods for Improving Fatigue Properties
  - Creep of Metals
    - Mechanisms of Creep Deformation and Rupture
    - Creep Resistance Alloys
  - Deformation of Polymers
    - Macroscopic Deformation
    - Deformation Mechanisms
    - Viscoelasticity and Creep
  - Fracture of Polymer Materials
  - Deformation and Fracture of Ceramics
    - Low Temperature Brittle Fracture
    - High Temperature Creep Rupture
    - Thermal Shock
  - Fracture of Fibre Reinforced Composites
  - Solved Problems
  - Review Questions
- Chapter 13 Mechanical Testing of Materials
  - Tensile Test
    - Properties Obtained from the Tensile Test
    - Types of Engineering Stress-Strain Curves
  - Compression Test
  - Bend Test
  - Shear Test and Torsion Test
  - Hardness Test
    - Brinell Hardness Test
    - Vickers Hardness Test
    - Rockwell Hardness Test
    - Knoop Microhardness Test
    - Durometer Test
  - Impact Test
    - Charpy Test
    - Izod Test
    - Properties Obtained from the Impact Test
  - Fatigue Test
    - Endurance Limit
    - Fatigue Life
  - Creep Test
    - Creep Curve
    - Use of Creep Data
  - Solved Problems
  - Review Questions
Two Marks Questions and Answers
Solved Question Papers
Index

R Srinivasan is currently working as a AssociateProfessor,Department of Mechanical Engineering, RVS College of Engineering and Technology, Dindigul. He completed his BE and ME from Government College of Technology, Coimbatore. He has 15 years of teaching experience

Description

Table of contents

Cover
About the Author
Title Page
Copyright Page
Dedication
Contents
Preface
THE FUNDAMENTALS
- Chapter 1 Introduction
  - What is Material
  - Engineering Materials
    - Metallic Materials
    - Non-metallic Materials
    - Composites
  - History of Materials
  - Materials and Engineering
  - Branches of Metallurgy
  - Review Questions
- Chapter 2 Structure of Materials
  - Atomic Structure
    - Electronic Structure of the Atom
    - Atomic Bonding
    - Bonding and Properties
  - Structure of Solids
    - Crystal Structure
    - Metallic Crystal Structures
    - Directions and Planes in an Unit Cell
  - Crystallisation of Pure Metals
    - Nuclei Formation
    - Crystal Growth
  - Grain Size
  - Crystal Defects
    - Point Defects
    - Line Defects
    - Planar Defects
  - Microstructure
  - Review Questions
PART I ALLOYS AND PHASE DIAGRAMS
- Chapter 3 Alloys and Phase Diagrams
  - Classification of Alloys
    - Solid Solutions
    - Intermediate Phases or Compounds
  - Phase Diagrams
    - Phase Rule
    - Binary Alloy Phase Diagrams
  - Isomorphous System
    - Chemical Composition of Phases
    - Amount of Each Phase (Lever Rule)
    - Equilibrium Cooling
    - Non-equilibrium Cooling
  - Eutectic System—I Type
    - Cooling of Alloy 1 (60Bi–40Cd)—Eutectic
    - Cooling of Alloy 2 (80Bi–20Cd)—Hypoeutectic
    - Cooling of Alloy 3 (20Bi–80Cd)—Hypereutectic
  - Eutectic System—II Type
    - Cooling of Alloy 1 (98Pb–2Sn)
    - Cooling of Alloy 2 (38Pb–62Sn)—Eutectic
    - Cooling of Alloy 3 (60Pb–40Sn)
    - Cooling of Alloy 4 (90Pb–10Sn)
  - Peritectic System
    - Cooling of Alloy 1 (46Ag–54Pt)
    - Cooling of Alloy 2 (60Ag–40Pt)
  - Solid State Reactions
    - Eutectoid Reaction
    - Peritectoid Reaction
  - Solved Problems
  - Review Questions
- Chapter 4 Iron-Iron Carbide Equilibrium Diagram and Plain Carbon Steels
  - Allotropy of Iron
  - The Iron-Iron Carbide Diagram
  - Plain Carbon Steels
    - Slow Cooling of Plain Carbon Steels
    - Critical Temperatures
    - Properties and Uses of Plain Carbon Steels
  - Solved Problems
  - Review Questions
PART II HEAT TREATMENT
- Chapter 5 Heat Treatment of Steels
  - Heat Treatment
  - Isothermal Transformation
  - TTT Diagram
    - Transformation Mechanisms
    - Cooling Curves and the IT Diagrams
  - CCT Diagram
  - Heat Treatment Processes for Steels
  - Annealing
    - Full Annealing
    - Spheroidising Annealing
    - Stress Relief Annealing
    - Recrystallisation Annealing
  - Normalising
    - Normalising Versus Annealing
  - Hardening
    - Mechanism of Heat Removal During Quenching
    - Factors Affecting Hardening Process
  - Tempering
  - Austempering or Isothermal Quenching
  - Martempering or Marquenching
  - Hardenability
    - Jominy End Quench Test
    - Representation of Hardenability Data
    - Use of Hardenability Data
  - Surface and Selective Hardening
  - Carburising
    - Methods of Carburising
    - Heat Treatment after Carburising
  - Carbonitriding
  - Cyaniding
  - Nitriding
  - Vacuum and Plasma Surface Hardening
    - Vacuum Surface Hardening
    - Plasma Surface Hardening
  - Flame Hardening
  - Induction Hardening
  - Solved Problems
  - Review Questions
PART III FERROUS AND NON-FERROUS ALLOYS
- Chapter 6 Alloy Steels
  - Purpose of Alloying
  - General Effects of Alloying Elements
  - Classification of Alloy Steels
  - Structural Grade Alloy Steels
    - Nickel Steels
    - Chromium Steels
    - Nickel-Chromium Steels
    - Manganese Steels
    - Silicon Steels
    - Molybdenum Steels
    - Vanadium Steels
    - Boron Steels
    - Tungsten Steels
    - Steels with Titanium
  - Stainless Steels
    - Ferritic Stainless Steels
    - Martensitic Stainless Steels
    - Austenitic Stainless Steels
    - Precipitation Hardening (PH) Stainless Steels
    - Duplex Stainless Steels
  - Tool and Die Steels
    - Water Hardening Tool Steels
    - Shock Resisting Tool Steels
    - Cold Work Tool Steels
    - Hot Work Tool Steels
    - High Speed Steels
    - Mould Steels
    - Special Purpose Tool Steels
  - Special Alloy Steels
    - Free Machining Alloy Steels
    - Austenitic High Manganese Steels
    - High Strength Low Alloy (HSLA) Steels
    - Interstitial Free (I-F) Steels
    - Dual Phase Steels
    - Maraging Steels
  - Indian Standard Code for Designation of Steels (IS: 1762–1974)
    - Steels Designated on the Basis of Mechanical Properties
    - Steels Designated on the Basis of Chemical Properties
  - Solved Problems
  - Review Questions
- Chapter 7 Cast Irons
  - Classification of Cast Iron
  - Factors Influencing Structure of Cast Iron
    - Effect of Rate of Cooling
    - Effect of Chemical Composition
  - White Cast Iron
  - Grey Cast Iron
  - Chilled Cast Iron
  - Malleable Cast Iron
    - Malleabilisation Heat Treatment
    - Types of Malleable Cast Iron
  - Nodular Cast Iron
  - Compacted Graphite Iron
  - Alloy Cast Irons
  - Indian Standard Code for Designation of Cast Irons (IS: 4843–1968)
  - Solved Problems
  - Review Questions
- Chapter 8 Non-ferrous Alloys
  - Copper and Copper Alloys
  - Brasses
    - α-Brasses
    - α-β Brasses
    - Cast Brasses
  - Bronzes
    - Tin Bronzes
    - Aluminium Bronzes
    - Silicon Bronzes
    - Beryllium Bronzes
  - Copper-Nickel Alloys
  - Indian Standard Code for Designation of Copper Alloys (IS: 2378–1974)
  - Aluminium Alloys
  - Wrought Alloys
    - Work Hardenable Alloys
    - Heat Treatable Alloys
  - Cast Alloys
    - Aluminium-Silicon Alloys
    - Aluminium-Magnesium Alloys
    - Aluminium-Zinc Alloys
    - Aluminium-Copper Alloys
    - Complex Casting Alloys
  - Indian Standard Code for Designation of Aluminium Alloys (IS: 5052–1993)
    - Alloy Designation
    - Temper Designation
  - Magnesium Alloys
    - Cast Alloys
    - Wrought Alloys
  - Zinc Alloys
  - Nickel Alloys
    - Monel Alloys
    - Nickel-Chromium Alloys
    - Nickel-Molybdenum Alloys
    - Nickel based Super Alloys
  - Titanium Alloys
  - Lead and Tin Alloys
  - Precipitation Hardening or Age Hardening
  - Bearing Alloys
    - White Bearing Metals
    - Bearing Bronzes
    - Aluminium-Tin Bearing Alloys
    - Silver Bearings
  - Solved Problems
  - Review Questions
PART IV NON-METALLIC MATERIALs
- Chapter 9 Polymers
  - Polymerisation
  - Characteristics of Polymer Molecules
    - Molecular Weight
    - Chain Shape
    - Type of Mers
    - Chain Structure
  - Crystallinity of Polymers
  - Glass Transition
  - Additives in Polymers
  - Classification of Polymers
  - Thermoplastic Polymers
    - Commodity Thermoplastic Polymers
    - Engineering Thermoplastic Polymers
  - Thermoset Polymers
  - Elastomers
    - Types of Elastomers
  - Biodegradable Polymers
  - Solved Problems
  - Review Questions
- Chapter 10 Ceramics
  - Traditional Ceramics
    - Clay Products
    - Glasses
    - Cements
    - Refractories
  - Advanced Ceramics
    - Oxide Ceramics
    - Carbides
    - Nitrides
    - Sialon (Si3Al3O3N5)
    - Borides
    - Some Special Applications of Advanced Ceramics
  - Solved Problems
  - Review Questions
- Chapter 11 Composites
  - Definition and Classification of Composites
  - Matrix Materials
  - Reinforcements
    - Fibres
    - Whiskers and Particulates
  - Fibre Reinforced Composites
    - Fibre Reinforced Plastics (FRP)
    - Fibre Reinforced Metal Matrix Composites
    - Fibre Reinforced Ceramic Composites
    - Carbon-Carbon Composites
  - Particulate Composites
    - Particulate Reinforced Polymers
    - Particulate Reinforced Metal Composites
    - Ceramic Matrix Particulate Composites
  - Laminar Composites
    - Laminates
    - Clad Metals
    - Sandwich Structure
  - Fabrication of Polymer Matrix Composites
  - Fabrication of Metal Matrix Composites
    - Liquid Phase Processes
    - Solid Phase Processes
  - Fabrication of Ceramic Matrix Composites
  - Solved Problems
  - Review Questions
PART V MECHANICAL BEHAVIOUR OF MATERIALS
- Chapter 12 Plastic Deformation and Fracture of Materials
  - Plastic Deformation of Metals
  - Slip
    - Slip in a Perfect Lattice
    - Slip by Dislocation Movement
    - Critical Resolved Shear Stress
    - Dislocation Sources
  - Twinning
    - Difference between Slip and Twinning
  - Plastic Deformation in Polycrystalline Metals
    - Preferred Orientation and Anisotropy
  - Strengthening of Metals
    - Strain Hardening or Cold Working
    - Grain Boundary Hardening
    - Solid Solution Strengthening
    - Strengthening from Fine Particles
  - Fracture of Metals
    - Ductile Fracture
    - Brittle Fracture
    - Ductile–Brittle Transition
  - Fatigue Failure of Metals
    - Fatigue Stress Cycles
    - Mechanism of Fatigue Failure
    - Fracture Appearance
    - Factors Affecting Fatigue Strength
    - Methods for Improving Fatigue Properties
  - Creep of Metals
    - Mechanisms of Creep Deformation and Rupture
    - Creep Resistance Alloys
  - Deformation of Polymers
    - Macroscopic Deformation
    - Deformation Mechanisms
    - Viscoelasticity and Creep
  - Fracture of Polymer Materials
  - Deformation and Fracture of Ceramics
    - Low Temperature Brittle Fracture
    - High Temperature Creep Rupture
    - Thermal Shock
  - Fracture of Fibre Reinforced Composites
  - Solved Problems
  - Review Questions
- Chapter 13 Mechanical Testing of Materials
  - Tensile Test
    - Properties Obtained from the Tensile Test
    - Types of Engineering Stress-Strain Curves
  - Compression Test
  - Bend Test
  - Shear Test and Torsion Test
  - Hardness Test
    - Brinell Hardness Test
    - Vickers Hardness Test
    - Rockwell Hardness Test
    - Knoop Microhardness Test
    - Durometer Test
  - Impact Test
    - Charpy Test
    - Izod Test
    - Properties Obtained from the Impact Test
  - Fatigue Test
    - Endurance Limit
    - Fatigue Life
  - Creep Test
    - Creep Curve
    - Use of Creep Data
  - Solved Problems
  - Review Questions
Two Marks Questions and Answers
Solved Question Papers
Index

Biographical note

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